The manufacturing upgrade of new energy motor machines accelerates again - The two-station automatic rotor Unbalanced-Correction balancing machine of Fuman Machinery leads the industry with high precision, high efficiency and high automation

Industry Background

With the explosive growth of the new energy vehicle industry worldwide and the continuous improvement of motor quality requirements in traditional industries such as household appliances and power tools, the dynamic balance accuracy and production efficiency of motor rotors, as the core power components, have become the key factors determining the quality and production capacity of terminal products.Against this backdrop of The Times, Fuman Machinery (Shanghai) Co., Ltd. has fully leveraged its over two decades of dynamic balancing technology accumulation to launch a series of products including  SH-8605A II And SH-8610A II two-station automatic rotor unbalance-correction balancing machine The new energy motor balancing machine series products represented by it, with the three core advantages of high precision, high efficiency and high automation, provide strong technical support for the intelligent manufacturing of new energy motors.

Product Overview: Covering multiple specifications of rotor, precisely matching industry demands

SH-8605A II And  SH-8610A II The two-station automatic rotor unbalanced-correction balancing machine is mainly applicable to the automatic balance correction of motor rotors in water pumps, transmission rotors, washing machines, power tools, new energy vehicles, etc.The two devices complement each other in specifications and can cover the rotor requirements of different sizes and weights, meeting the balance detection and correction needs of motors ranging from small precision motors to large power motors.

Technical Parameters Comparison Table

In-depth Analysis of Core Advantages

1. High-precision measurement system, meeting international standards

Both devices adopt a soft support structure design and are equipped with a high-precision measurement system, featuring excellent vibration resistance and repeatability measurement accuracy.XH-8605A II Minimum achievable residual unbalance degree ≤0.1g.mm/kg，SH-8610A II Minimum achievable residual unbalance degree ≤0.2g.mm/kgunbalance amount reduction rate URR All <; ≥95%Fully meet ISO1940 G1 International standards ensure the ultimate smooth performance of the motor rotor at high speeds.

Second, full-process automation significantly enhances production efficiency.

The equipment's cycle time is only 40-45 Seconds /With extremely high production efficiency, it meets the strict demands of large-scale production lines.It features a high degree of automation, no need for re-calibration, and is easy and quick to set up.Equipped with an automatic iron filings collection system, it eliminates the need for manual cleaning, significantly reducing labor costs.Supports automatic loading and unloading by industrial robots, and can be seamlessly integrated with existing automated production lines to achieve...“Unmanned operation”Homework.

Iii. Smart Internet of Things and Data Traceability Empower Digital Transformation

Equipment support MES The data upload function can upload the balance data of each product to the factory management system in real time, achieving full digital management of the production process.Equipped with amplitude display function, it can monitor the operation status of the equipment in real time.Supporting barcode input system, the entire process from measurement to correction can be traced, helping enterprises to grasp the dynamic of product quality in real time and facilitating the transformation and upgrading of intelligent manufacturing.

4. Safety, Stability and High Customizability

The equipment adopts technology with independent intellectual property rights, operates stably and reliably. Special products can support highly customized solutions to meet the personalized balance requirements of non-standard workpiece.It is equipped with an automatic fault alarm and shutdown system. Once an abnormality occurs, it will automatically shut down immediately, fully ensuring the safety of operators and equipment.

The three major modules work in synergy to build an efficient operation closed loop.

SH-8605A II And  SH-8610A II All are composed of three core modules: the handling module, the cutting module, and the testing module, forming...“Automatic loading and unloading → Automatic testing → automatic unbalance correction ”The full closed-loop operation process does not require manual intervention, operates stably and efficiently, and the modules work in coordination to ensure a consistent operation rhythm of the entire machine and minimize the bottlenecks on the production line to the greatest extent.

The Applications are extensive, serving over 3,000 brand customers.

This series of products are widely used in numerous industries such as automotive products, motor products, home appliance products, and environmental electrical products, fully meeting the large-scale and high-precision balancing requirements of various motor rotors.Fuman Machinery has provided a total of more than 100 services. 3000 More than 100 brand customers, with 200 More than one product model is related to 70 With over a hundred patents and honors, our products cover numerous industries including national aerospace, navigation, automobiles, motors, fans, air conditioners, papermaking machinery, light textile, chemical fibers, machine tools, petrochemicals, and printing. We have accumulated profound technical expertise and extensive industry influence in the field of dynamic balancing.